Industrial companies face the challenge of safely managing hazardous energy sources, where inadequate lockout/tagout and de-isolation procedures can lead to serious incidents and production downtime. An energy lockout/tagout assessment identifies lockout/tagout points, evaluates the compliance of LOTO devices, and maps residual energy sources.
This service is essential to ensure compliance with regulatory requirements, reduce the risk of accidental exposure, and optimize the lockout/tagout program through an energy risk matrix, equipment-specific lockout/tagout procedures, and an action plan targeting identified nonconformities.
Our approach
On-site audit of the facilities to identify energy sources (electrical, hydraulic, pneumatic, thermal) and existing lockout/tagout points
Interviews with operations and maintenance teams to gather information on lockout/tagout practices and previous incidents
Analysis of gaps between observed practices and the requirements of HSE standards and frameworks (ISO 45001, NF EN 50110, European directives)
Assessment of residual risks associated with non-compliant lockout/tagout scenarios and modeling of potential consequences
Development of technical and organizational recommendations to optimize lockout/tagout procedures and strengthen staff training
Deliverables
Detailed study report including energy source mapping, gap analysis, and risk assessment
Prioritized action plan with corrective measures, timeline, and monitoring indicators
Lockout/tagout audit checklist tailored to the site’s specific requirements
Standardized operating procedure for energy lockout/tagout
Presentation of findings to executive teams and HSE managers
How the assignment unfolds
Estimated duration: 2 to 3 weeks
Mission scoping and definition of the scope
On-site audit of facilities and identification of energy sources
Interviews with operational and maintenance teams
Gap analysis against HSE standards
Assessment of residual risks and scenario modeling
Formulation of recommendations and presentation of findings to the client
Benefits
What this service brings to your organization
Reducing the risk of accidents caused by improper energy lockout/tagout through the identification and correction of non-compliance issues
Enhanced compliance with legal requirements and HSE standards for lockout/tagout and incident prevention
Improved visibility into all energy sources and their lockout/tagout procedures, facilitating operational management and traceability
Optimizing decision-making for maintenance teams through targeted recommendations and modeling of residual-risk scenarios
Strengthening the company’s brand image among stakeholders by demonstrating a proactive commitment to safety and prevention
