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Process Safety Management assessment

Process Safety Management assessment

Industrial companies facing complex processes must manage process safety risks to prevent major incidents and ensure business continuity.

A Process Safety Management assessment identifies gaps in the management system, evaluates compliance with Seveso requirements, and defines a targeted action plan to strengthen governance and mechanical integrity.

Our approach

  • On-site audit of process facilities (drawing reviews, site visits, collection of operational data)
  • Interviews with technical, operational, and management teams to identify process safety practices
  • Analysis of gaps between observed practices and the requirements of Process Safety Management frameworks (ISO 45001, OSHA PSM, API standards)
  • Assessment of major accident risk scenarios (HAZOP, LOPA) and existing control measures
  • Summary of findings and formulation of targeted recommendations

Deliverables

  • Detailed study report including gap diagnosis, risk analysis, and action prioritization
  • Prioritized action plan with roadmap, responsibilities, and monitoring indicators
  • Process Safety Management assessment framework tailored to the client’s requirements
  • PSM continuous improvement procedure
  • Feedback presentation to senior management and operational teams

Engagement process

Estimated duration: 3 to 5 weeks

  1. Engagement scoping with the client
  2. On-site audit of facilities (drawings, site visits, data collection)
  3. Interviews with technical, operational, and management teams
  4. Gap analysis against PSM frameworks (ISO 45001, OSHA, API)
  5. Assessment of major accident risk scenarios (HAZOP, LOPA) and control measures
  6. Summary of findings and formulation of targeted recommendations
  7. Report presentation and action plan definition

Benefits

What this service brings to your organization

  • Reduced risk of major incidents through the identification and control of critical gaps against PSM frameworks
  • Enhanced compliance with regulatory requirements (ISO 45001, OSHA, API) and anticipation of legislative developments
  • Greater visibility into process safety system performance, facilitating operational management and the prioritization of corrective actions
  • Supporting decision-making for improvement resource allocation through targeted recommendations and a structured action plan
  • Strengthening the company’s brand image among stakeholders (customers, investors, authorities) by demonstrating a proactive commitment to process safety
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