In high-risk industries, the failure of critical equipment poses a major threat to occupational health and safety. Managing human and organizational factors and implementing a mechanical integrity program are essential to preventing incidents related to pressure, temperature, and mechanical stresses.
This PSM training provides you with the tools to develop a risk-based inspection (RBI) program, ensure quality traceability, plan preventive maintenance, and apply testing and inspection procedures that comply with regulatory requirements. You will also learn to integrate the occupational health and safety management system (OHSMS) and strengthen the safety culture within your organization.
Training objectives
Identify mechanical integrity requirements under PSM standards and quality assurance criteria applicable to industrial equipment
Analyze potential failures related to human and organizational factors and their impact on mechanical reliability
Establish an inspection, monitoring, and preventive maintenance plan in accordance with PSM requirements and quality assurance best practices
Define quality control and traceability procedures for critical parts to ensure regulatory and operational compliance
Improve communication between production, maintenance, and HSE teams to strengthen the safety culture surrounding mechanical integrity
Who is this training for?
Industrial maintenance engineers and technicians
Quality and compliance managers
Production managers and supervisors
Health, safety, and environmental (HSE) managers
Members of safety and reliability committees
Course schedule
Duration: 1 day
Introduction
PSM mechanical integrity requirements and quality assurance criteria
Human and organizational factors: potential failures and impacts
Inspection plan, monitoring, and preventive maintenance compliant with PSM
Quality control procedures, traceability of critical parts
Roles and responsibilities of production, maintenance, and HSE teams
Case study: Operational deployment of a mechanical integrity program
Performance indicators and safety culture monitoring
Teaching methods
Interactive presentations
Practical case studies
Benchmarking
Discussions and experience sharing
Quizzes and assessments
Benefits
What this training provides for your organization
Reduced risk of critical mechanical failures through the implementation of an inspection and preventive maintenance plan compliant with PSM requirements
Improved compliance with regulations and safety standards related to mechanical integrity and quality assurance
Strengthened safety culture by integrating the responsibilities of production, maintenance, and HSE into a shared quality control process
Optimized traceability of critical parts, limiting unplanned shutdowns and repair costs
Improved operational efficiency through targeted performance indicators and continuous monitoring of the safety culture
